Profile

“Our Mission is to become the most respected brand in the field of High Alloy Centrifugal and Static Metal Casting by doing extensive research and innovating new indigenous technologies; enabling the manufacture of any product imaginable by our clients.”

We are one of the leading names engaged in manufacturing and exporting a wide range of High Alloy Centrifugal and Static Castings. Our range includes Centrifugal Casting, Stainless Steel Casting, Heat Resistant Castings, Radiant Tubes, Furnace Rollers and Sink Roll. We also offer Hearth Rolls, Stabilizer Roll, Tube for Sponge Iron Plant, Gas Plant Retort, Abrasion Resistant Liners, and Heat Treatment Trays & fixture to our clients. Fabricated in accordance with the international casting standards and specifications, these castings are extensively used in aerospace, marine, and power transmission industries. These castings are stringently tested on well-defined parameters before being supplied to the clients.

In order to meet the specific requirements of our clients, we offer these casting in various customized sizes and specifications.

Salient features:

• Dimensionally accurate

• Excellent strength

• Superior surface finish

• Impact resistant

Products technical information:

For developing a superior quality range of high alloy Centrifugal and Static Castings, we have incorporated advanced centrifugal technology in our production process. This centrifugal casting process is commonly known as ‘Liquid Forging’, which is used for producing cylindrical parts.

Characteristics of centrifugal casting process:

• Centrifugal casting is the casting process specifically adapted to the production of cylindrical parts

• Centrifugal casting pipes are made by pouring molten metal into a rotating mould

• The metal is solidified in cylindrical shape with high centrifugal force

• The casting is usually a fine grain casting with a very fine-grained outer diameter, which is resistant to atmospheric corrosion, a typical situation with pipes

• The inside diameter has more impurities and inclusions, which can be machined away

• The process can also be adopted to produce various other products, using molds that can be permanent or expendable

• The rotational speeds are lower than those used in centrifugal casting. This process is used for making wheels, nozzles, valve bodies etc. This process is known as Semi-Centrifugal Casting
  
  

Benefits of the centrifugal casting process:

• Solidification happens at up to 120 times the gravitational acceleration, and consequently yields a highly compressed structure

• The process is gravity and pressure independent

• Mechanical properties substantially better as compared to static casting (can be compared with forged parts)

• The directional solidification of the casting, yielding a very uniform structure, free from inclusions and blow holes

• Not restricted to patterns (moulds, being permanent, mostly used from the extensive stock)

• No restriction on tube thickness and weight (dependent on mould size)

• No runners or risers are required for making of the product

To manufacture a superior quality range of high alloy Centrifugal and Static Castings, we are supported by a well develop infrastructure. Spread over 2500 sq. meters with installed manufacturing capacity of 4,000 tons per year, our infrastructure enables us to carry out all our business operations in a smooth and efficient manner. At this infrastructure, we have installed latest machines and all requisite tools, which help us in meeting the emerging market demands.

Following are the machines installed at our infrastructure:

• Medium frequency induction melting furnaces with capacities from 100 to 1100 Kg

• 7 horizontal centrifugal casting machines and 1 vertical table type casting machines, infra red pyrometers, and dip-in thermocouple type calibrated temperature measurement instruments

• Lip / bottom pouring ladles of various capacities 

• Mechanized sand plant 

• Sand muller, mixer, core sand mixer, core oven 

• Heat treatment furnace for annealing, normalizing, solution annealing 

• E.O.T. Cranes of various capacities 

• Shot blasting machine 

• Swing frame grinder

• Electric / pneumatic grinders, chippers, flexible shaft grinders, welding machines 

• Hydraulic / pneumatic testing equipment 

• Fabrication facilities for welding of stainless steel, hr steel cast / wrought components

• Centre lathes of various sizes up to 2 meters length 

• Drilling machines 

• Band saws to cut sections up to 200 mm in diameter

• Tool and cutter grinders

At this infrastructure, we have developed a separate in-house R&D unit that helps us in upgrading our range and offering customization facilities.

Quality is an inevitable part of our organization and hence, we incorporate stringent quality policies in all our business operations. Our team of quality controllers closely supervises the entire process of production, right from the procurement of raw material till the final dispatch of consignment.

For tested our range of High Alloy Centrifugal and Static Castings, we are supported by:

• Latest CCD based spectrometer for positive material identification
• Fully equipped wet chemical analysis laboratory
• Various types of hardness testing instruments
• Heat treatment furnace for research work 
• Calibrated linear measurement instruments such as scales, vernier calipers, and micrometer 

To ensure optimum quality, we also conduct radiography, ultrasonic, magnetic particles, and other NDT tests through third party Stainless Steel Casting organizations. Further, we constantly improve our testing facility in order to meet the most stringent quality requirements.

To improve the quality and functional life of our range of High Alloy Centrifugal and Static Castings, we have developed a separate R&D unit. At this unit, we have employed experienced professionals, who have years of experience and in-depth knowledge of this domain. They work solely to find out new and advanced range, which matches with the technically advanced requirements of our clients.

With the help of this R&D unit, we not only add innovation to our range of High Alloy Centrifugal and Static Castings but also finds alternative methods of production that helps in reducing the production cost and minimizes the installation expense. Hence, it is owing to the untiring efforts of our professionals that we have attained an indispensable position in market.

We follow client-centric approach in all our business operation that helps us to maintain amiable relationship with our clients. Our ardent efforts to improvise and modify our range of high alloy Centrifugal and Static Castings allow us to meet the emerging requirements of our esteemed clients. To ensure the quality of these casting, we make use of high grade raw material in the production process and then test these on various parameters before dispatching.

Moreover, to attain maximum client satisfaction, we offer customization facilities to our clients. Hence, our transparent business dealings, superlative quality products, and timely deliveries have made us the most preferred choice of our clients.

• High Quality Castings suited for various heat, corrosion and wear resistant applications via the centrifugal and static casting processes.

• Chill mold based static casting of Hot Rolling Mill Work rolls up to 1000 kg.

• Installed Manufacturing Capacity - 3000 tons / Year

• Our products are utilized in various high temperature and high corrosion wear applications. Typically the service temperature ranges between 400 to 1100 degrees centigrade. Our products are used as stressed components in many of these demanding environments.

• The alloys we cast are various High Alloy Grades like HF,HH,HK,HP,HU,HT 316,316L, Inconel 825, Inconel 625, Duplex 2205.

• Our typical low alloy grades for rolling, high wear and grinding applications are Grey Cast Iron, Adamite Steel, En 18, En19, En 24, KCP- 12, High chrome steel, Ni hard etc.

• Our Static Cast Work Rolls and Centrifugal Cast Work Roll Sleeves are used for hot rolling of various materials. The typical roll grades we cast are Adamite steel, High chrome steel, SG Iron, Chilled Iron, Gray Cast Iron.

• We also cast some of our own alloys, these grades have been developed for some our of clients specifically suited to their service conditions. We can assist our clients at every step for the right alloy selection of their product to get optimum results.

• We have successfully developed and introduced Low cost stainless steels like 410 grades for crushing, grinding, milling applications originally using chilled or cast iron materials.

• We are an Iso 9001:2000 certified company.
• We are certified by DNV.
• ISO certificate due for renewal and the process is under way.
• We are in the process of complete upgradationg and improvement of our plant and machinery for better energy quality , energy effciency and improved productivity.

• We are currently in talks with Finninsh .ore, Finland and Sandvik Mining Systems Sweden.
• We are also currently in talks with Ebner for supply of various furnace roller, radiant tubes and allied products.
• Nippon Steel Japan.
• Smith International